Cool Sunn Practice Combo Amp Blows a Fuse

The fuse blew in this Sunn Stinger 20, but the new fuse blew as well. Then, it quit working for good. Cool Under Fire wanted this combo amp back in action. Could The Unbrokenstring Crew sort it all out?

    

Our patient still has that cool Sunn vibe after all these years, even if it doesn’t work.  That name badge is recognized by all.

    

Getting up close and personal to the front panel, we see an input jack and three tone controls.

 

Independent Gain and Volume controls show that this unit means business!  The mute button and headphone jack give this amp a family-friendly advantage over other inexpensive practice amps.

  

As is found on many guitar amps, the cabinet is sealed with a closed back.

 

Oh no!  The sticker says “DO NOT OPEN.”  What are we going to do?

 

We open it, of course.  How long has it been since you’ve seen a loudspeaker with a square magnet?

 

Obviously this is a four-ohm loudspeaker.

 

The steel chassis has circuit boards for the preamp functions, just behind the controls, and power supply and audio power amplifier at the rear of the unit.  Nothing appears out of order here.  No, wait!  Look here!

 

This wire has come un-crimped from the terminal, seen in the background.

 

We can just open this terminal up a bit, re-insert the wire, and solder it in place.  But the question remains:  Could this have been the reason that the unit blew fuses before it finally quit permanently?  I don’t think so.

 

While we’re waiting on a copy of the Sunn Service Bulletins for this amp to come via email, let’s take a minute to clean this unit up.

 

The controls hold the front edge of the circuit board in place, and a couple of screws hold the back edge steady.

 

The headphone jack is entirely isolated from the chassis of the unit.  Even though the chassis is wired to the green wire safety ground in the AC cord, taking measures such as this makes the UL Certification easier.

 

The input jack is shielded from interference with this metal bracket.  This kind of additional shielding is almost never done on inexpensive amps…  this Sunn is definitely a Cut Above!

 

The switches and controls are easily cleaned now that they are easily accessible, as shown here.  The Unbrokenstring Crew NEVER forces cleaning fluid around the shaft of the potentiometers as a cleaning procedure, because dirt and old lubricant is forced inside the control.  It cannot end well.  Sorry, StewMac.

 

With all the hardware out of the way, it is a trivial matter to clean up the face plate.  Gibson Guitar Pump Polish is pressed into service for this step.

 

Reassembly also involves tightening the woodwork.  Over time, wood shrinks (even in humid South Texas) so most amplifier cabinets will develop buzzes and rattles as they age.

 

Maybe if we work quickly, the “Do Not Remove” police will not catch up to us and put us in jail.

 

The Service Literature arrived!  It states that the next-higher ampacity of fuse should be used in this unit;  There was an error at the factory wherein units in this serial number range had an inadequate fuse installed!  This little amp has run for hours with no issues!

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626

Peavey 260 Booster Amp Needs a Boost

A local church has a rack of Peavey gear that drives their public address system.  This unit had failed.  A phone call to The Unbrokenstring Crew was all that was needed to get this unit onto the operating table.
Unlike a traditional guitar amp or stand-alone amplifier, this unit takes high level signals and buffers it to the loudspeakers.  They are often used as a means to fill in or expand the coverage of an existing system.

 

And the inputs are daisy-chain-able.

This is, of course, the volume knob.

 

Here is a tour of the rear panel.  The power switch is ‘center-off’ and, on this unit, does not switch the chassis ground to connect to one side or the other of the AC power line.

 

No tour of a rear panel is complete without a high-rez pic of the power cord.

 

And the name/rank/serial number part of our tour.

 

The AC line fuse was popped.

 

This is, correctly, a five amp slow blow unit.

 

Removing the front and rear panels permit access to all the electronics.

 

The chassis is attached to the rear panel of the unit.  Surprisingly, the power transformer is NOT fastened to the wooden cabinet, but is also attached to the rear panel.

 

These filter capacitors are good and will not be replaced.

 

This unit has a shorted rectifier.  New parts were secured, and are shown here.  Although only one rectifier is bad, the other three are the same age and have experienced the same abuse, so they will all be replaced.

 

The new rectifiers are installed.

 

Funny thing is, the new fuse looks a whole lot like the old fuse, except it is not all exploded and burned and stuff.

 

The output from my radio is amplified to a larger signal using my Marshall Stack, to drive the input of the amp at the proper level.

 

This was the point when the neighbors called the cops to complain of the noise.

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626