Noisy Controls in an SWR Red Head Bass Combo

This combo amp really turns heads whenever it is played.  However, over the decades, the controls have become noisy. Time for the Unbrokenstring Crew to do some remedial magic and get this unit back in top form!

This unit has a 1U rack space under the head unit, which is a nice touch!

 

Let’s take a look around the inside of the unit. The power transformer and heat sink dominate the center of the unit.

 

The preamp is hybrid solid state / hollow state.

 

Looking at the rear of the front panel, we see the input jacks and equalization controls directly mounted and hand-wired to the circuit boards.  Most of the work we need to do today is right here.

 

The configuration switches are seen here.  That big black block in the middle is the top of the heat sink.

 

We see the fan here, which blows the length of the heat sink.  The power transformer has a bit of tape and foam on it.

 

Looking at the inside of the rear panel, we see the power jacks and fuses.  Can you see the bridge rectifier?

 

This big potentiometer dominates the rear panel, setting the line out level.

 

From this angle, we can see a the filter capacitors.  Electrically, this unit is very solid.

 

Each control is rinsed out with some Blue Shower cleaner.  The cleaner is applied from the rear of the potentiometer, rinsing the crud away from the resistive element.

 

Then the control is dried with some compressed air in a can.

 

This anti-corrosive cleaner/lubricant works well on the actual resistive element and wiper.

 

This synthetic lubricant is just the ticket for lubricating the shaft.

 

After reassembly, the unit is checked out.  Note the ease by which the loudspeakers are connected to the head unit.

 

This unit is now fully functional, with no more control noise.  Back together it goes!

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626

Ampeg BA115 Bass Combo Amp Repair

Mysteriously, this modern Ampeg bass combo amp quit working.  Could the Unbrokenstring Crew make it right?
The unit appears to be completely dead, with power present at the fuse holder.  Let’s go inside to take a look around.

 

More goodness from St. Louis Music.

 

This picture documents the wiring polarity on the main driver coil.  This needs to be right when reassembling the unit!

 

And the one on the right is the ” + ” terminal.

 

The screws that hold the chassis in the chassis come in from the sides of the enclosure.  The captive nuts in the chassis have sharp corners on them, which snag the Tolex covering that wraps inside the enclosure.  If you ever venture here, beware!  TIP – slip a thin scraper or putty knife between the chassis and the cabinet to keep this from happening.

 

The circuit board is separated from the front panel of the chassis.  Note the white nylon spacers on the jacks to the right and the inside-toothed lockwasher on the rotary encoder to the left.  These come off now and are stored with the knobs lest they fall off and get lost on their own.

 

Do you see what I see?  This white wire carries the AC power neutral to the main circuit board.  The flag terminal came off the main circuit board.

 

The solder used in this unit is ‘lead-free’ and compliant with RoHS, the directive to remove harmful substances from the supply chain.  This kind of solder is brittle, so solder joints made with lead-free solder often fail from cracking stress.

 

This is the other side of the circuit board.  The solder fillets are OK but the mechanical joint failed entirely.

 

Rosin activated flux was added and the old solder removed.

 

Here is another failed joint undergoing rework.  This one is at the DC common point of the amplifier.

While we’re at it, let’s look for other failed joints.  Can you see these?  These are still electrically OK but will fail soon.

 

Let’s put this guy back together.  The shiny metal plate next to the circuit board is the heat sink for the power semiconductors in this unit.

 

These pics were made earlier to document the location of the flying wires attached to the circuit board.

 

These wires carry DC power to an off-board circuit.

 

That shiny metal heat sink gets a new coat of silicone heat sink compound, to minimize thermal resistance to the chassis.

 

Power is applied.  Look, we have an indicator light now!

 

Before final assembly, let’s take one last look around.  See those components stapled to the rear of the cabinet?  That is the crossover network for the tweeter.  Yes, I said stapled.

 

This is the pair of wires that go between the chassis and the crossover network.  When the chassis is installed, this hole will be resealed with RTV to control the moving air behind the main loudspeaker.

 

All back together except for the grille, which you saw.  This unit works very well for a solid state unit.  It is loud, and light-weight.  The future holds many more years of service.for this unit.

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626

Ashdown EVO II 300 Bass Head Repair

This British-made bass head was dead to the world.  After looking at the fuses, nobody would dare open it for service, possibly because there was no service literature available in this hemisphere, or perhaps out of reverence for the brand.  This is a hybrid amplifier, with a tube in the preamp chain and a solid state power amplifier.  Would the Unbrokenstring Crew run where angels fear to tread?

01ASH the patientThe owner said that he would clean up the front panel.  Just get the thing working.

02ASH backsideThe steel chassis was just the ticket to keep everything in its place.  You can see the Trace Elliot heritage in this brand.

03ASH back closeHere’s a close-up of the rear panel.  The footswitch must have a pair of switches and a pair of quarter-inch plugs.  The line input jack is an interesting feature.

04ASH chassis scrThese plastic caps covered the screws that secured the chassis to the case.  Well, it appears someone has been here before us!

05ASH scrA little care and a #3 Phillips was enough to bite into these screws and get the unit open.

06ASH power supplyHere, the power amp board is pulled free for inspection.  That’s some big wire!

07ASH cookedCan you see the failed solder joint?  The four elongated tabs are the terminals on a large full-wave bridge rectifier.

08ASH repairEach of the solder joints were de-soldered and then re-soldered with fresh solder.  The joint that failed may have been on an ever-so-slightly thinner trace, so a jumper wire adds some circular mils of copper to that part of the circuit to keep the temperature rise of the circuit board down.

09ASH on the airBehold!  Everything comes alive!  This meter is really a nice-looking feature.

10ASH finishedThis unit is conservatively rated at 300 watts.  The unit barely got warm after four hours at that power level.  I think we fixed it!

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626

Ampeg SVT-200T Bass Head Update to IEC AC Power Entry

This absolutely mint-condition solid state bass amp head came through the shop for a quick once-over.  More significantly, the owner wanted one of those new-fangled IEC AC power jacks installed in place of the existing power cord.

01SVT the patientThese units are highly regarded by many bass players.  Some consider them to be an equal to the tube-based models in the realm of versatility and sound.  And they are sure a lot lighter to carry around!

02SVT line outsThe rear panel is straight forward, with everything you need for a decent bass amp setup.  More goodness from St. Louis Music Electronics!

03SVT amp1Inside, we have the interface to the front panel and some power transistors.  The unit with two flag terminals is a thermal switch that opens when the heat sink gets too hot.

04SVT amp2Here we have more power transistors and the driver transistor pairs.

05SVT amp3Power supply capacitors and the choke are found on this end of the board.

06SVT amp4The power transformer is bolted here, and the input protection circuit board is mounted on the side of the chassis.

07SVT fp1Input jacks and controls are found in this view, facing the back of the front panel.

08SVT fp2This is the rest of the front panel.  Note the big solid state rectifier for the power supply in the center foreground.

09SVT technologyAmerican-made Texas Instruments semiconductors are widely used throughout this unit.  Here is a preamp chip.

10SVT cordThe original line cord is removed with a snip.  The wire remaining inside the chassis will be soldered directly to the IEC connector.  The big chunk of insulation will be removed.  The AC wiring will then be dressed in the same manner as the rest of the under-chassis wiring.

11SVT pwr inThis blue IEC connector will be installed in the rear panel where the strain relief bushing goes.

12SVT hole dimsA rectangular hole will be cut to mount the IEC connector.  The pencil lines show up pretty well in this view.

13SVT magnetA magnet is positioned to keep the metal chaff from the sheet metal nibbler away from the electronics.

14SVT holeThis is the rough-cut hole.  More filing will gun-smith this into a rectangular shape.  Note the handle on the magnet visible through the rectangular hole.

15SVT trial fitHere, we are trial-fitting the IEC connector.

16SVT screwholeThe location of the hold-down screws is marked with a center punch.

17SVT drillNow the holes for the screws are drilled, as you might have guessed.

18SVT trilobed scrThe machine screws are torqued, mounting the IEC connector in its new home.

19SVT magnetsThe magnets have really done their job.  None of these filings will be left loose inside the chassis!

20SVT wire prepThe cut ends of the power cord inside the chassis are stripped and tinned.

21SVT shrinkAs a nice touch, some heat shrink tubing of the correct color is slipped onto each wire.  Pure cosmetics!

22SVT solderThese are tacked into place for now.  Before the final joint is made, I’ll verify that the wires go to the right place!

23SVT shrinkWiring orientation is confirmed as correct!  The soldering was completed and the heat shrink tubing is shrunk into place.

24SVT line out testHere, I’m checking the functionality of the low-level signals to feed a bi-amp setup.  Note the Marshall Stack!

25SVT final testThis unit is ready for the 21st century.  The modular cord makes setup and transportation more convenient.

 

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626

Ampeg V4B Bass Amp Refurbishment

This wonderful old Selmer-era Ampeg bass head was pulled out of its retirement in the closet and put back into service.  But it had a few issues to address, so that it could reliably pump out the tones that is the Ampeg Experience.

 

01V4B the patientThis unit appears to be absolutely factory stock.  The Houston humidity has had an effect on the aluminum faceplate.

02V4V rear pnl1Taking a tour of the rear panel, we see a bracket upon which the line cord may be wrapped.

03V4B rear pnl2The convenience outlet is a three-prong unit, which is nice.  The hum balance control adjusts the bias current in the output tubes to be the same.

04V4B rear pnl3Magnavox owned both Selmer and Ampeg for a while, if I recall correctly.  Note the tube layout information.

05V4B rear pnl4Here is the other bracket for the cord, and the output jacks and impedance switching.

06V4B cordDude, are you still smoking?

07V4B internals1This is a nice intersection between hand wiring and the use of an etched circuit board.

08V4B internals2This cap and the bleeder resistors are slated for replacement.

09V4B cap1Yes, you can still get multi-section capacitors if you shop diligently.

10V4B cap2The prongs of the new capacitor need to fit in the slots in the chassis.

11V4B cap3There is plenty of height inside the chassis, but it doesn’t hurt to document what we have.

12V4B cap4Likewise, we’re documenting what we have.

13V4B cap1Here is the new multi-sectioned filter capacitor and the hole where it goes in the background.

14V4B cap2The outer can of all of the capacitors is isolated from the chassis, so these green fiberglass spacers are used under the capacitor.

15V4B cap3I think we’re done here!

16V4B cap4The new cap looks nice on the top of the chassis.

17V4B cap3The axial filter capacitor will be replaced with this part.  I am forming the leads to appear in a manner similar to the original part, seen above.  A little Teflon insulating tubing helps keep the electricity under control.

18V4B cap4Wires will be attached to the terminals, so the leads are formed into a loop to accept the wires.

19V4B cap5The wire bending is done with a hand-tool called “chain nose pliers.”

20V4B cap6The original part has a mounting ring around it.  We will need to recycle this mounting scheme to maintain originality.

21V4B cap7The ring is off!  I was a little concerned that I would mess it up, but a little heat was all it took.

22V4B cap8Here is the original mounting ring applied to the new capacitor.

23V4B cap9The ring can slide around just a little bit to give us a nice-looking mounting solution.

24V4B cap10And here we are, all wired up and ready to go back to work.

25V4B good capsThese guys have been replaced recently, and they check out as new.  So, they will remain in service.

26V4B controlsSome of the front panel slide switches were dirty, so some cleaner and lubricant were sprayed into them.

27V4B top1Now that the caps are changed out, let’s look at the top of the chassis.  The output transformer and output tubes are on the left side of the chassis.

28V4B top2The preamp tubes and power transformer are at the right end of the chassis.

29V4B top2detail1The open areas around the tube sockets are a nice touch.  The chassis is steel and very stiff, even with the relief.

30V4B top2detail2More low and medium voltage goodness at the other end of the slot.  Nearly every schematic test point is accessible from the top of the unit without turning it over on the bench.

31V4B Magnavox 12DW7This 6K11 Compactron tube tests very good, with each of the sections closely matched to the others.  Good News!

32V4B inputjax1The input jacks were corroded, so these were changed out with new Amphenol units.

33V4B inputjax2Here is the inside-the-chassis view of the new jacks.

34V4B indicator1The neon indicator for the AC power was functional, but the indicator for the high voltage was not.

35V4B indicator2So, this neon indicator will take its place.  The mounting hole is the same size, but the new part is chrome.  What to do?

36V4B indicator3We scrubbed the chrome ring with steel wool, then applied several coats of black polyurethane paint to the bezel.

37V4B Indicator4Here are both indicators.  The high voltage is amber, and the AC indicator is red, as it was when the amp came from the factory.  The colors are a bit messed-up because of the jpeg processing in the camera…  looks good in Real Life!

38V4B Happy CustomerAnother happy customer picks up his finished bass head!

Thanks for reading all the way to the end!

CONTACT – David Latchaw EE
281-636-8626